Poka-Yoke: Error Proofing Technique of Quality
The Lean methodology of quality management has adopted several Lean Manufacturing principles and techniques. Poka-Yoke, a Lean Manufacturing Tool, is widely used in quality improvement initiatives for eliminating errors and delivering high-quality products and services. In Japanese, Poka-Yoke literally translates to avoiding mistakes. Thus, it has become an essential part of Lean as it helps in creating the condition for mistakes to not happen in the first place. In cases where mistakes cannot be prevented, Poka-Yoke helps in identifying them immediately. Poka-Yoke is an excellent error-proofing technique of quality that allows organizations to create processes that operate without errors.
Poka-Yoke Training in Malaysia
Unichrone provides Poka-Yoke Certification Training in Malaysia to individuals interested in starting a career in quality management. Also, this Poka-Yoke Training Course can be useful for existing quality management professionals who need a thorough understanding of the error-proofing technique of Poka-Yoke. With the help our highly qualified and Lean Six Sigma Master Black Belt Certified trainers, candidates will gain an in-depth comprehension of Poka-Yoke and its importance in quality management. They will guide candidates through this training and certification course in Poka-Yoke using real-life examples and help them use the error-proofing method of Poka-Yoke in practice.
Poka-Yoke Certification Training assists candidates in creating long-term value for their organization. After completing this training program, aspiring, and working quality management practitioners will earn recognition in the industry for their ability to reduce errors. By applying their learnings from the Poka-Yoke Training, they will be able to deliver high-quality products and services to the customers of their organizations.
Key Features of Poka-Yoke Certification Training in Malaysia
Poka-Yoke Training Course in Malaysia can be accessed by aspiring and working quality management professionals to understand the fundamentals of Poka-Yoke and its applications in quality management. They can use this training course to improve their knowledge and skills in using the error-proofing technique in practice to attain the goals of their organizations.
- 1 Day Interactive Instructor–led Online Classroom or Group Poka-Yoke Training in Malaysia
- Course study materials designed by subject matter experts
- Mock Tests to prepare in a best way
- Highly qualified, expert & Certified Trainers with vast experience
- Enrich with Industry best practices and case studies
- Poka-Yoke Certification Course adhered with International Standards
- End-to-end support via phone, mail, and chat
- Convenient Weekday/Weekend Poka-Yoke Training Course schedule in Malaysia
Corporate Group Training
- Customized Training
- Live Instructor-led
- Onsite / Online
- Flexible Dates
| Poka-Yoke Exam Format | |
| Exam Name | Poka-Yoke |
| Exam Cost | Included in Training fee |
| Exam Format | Multiple choice questions, open book exam |
| Total Questions | 30 Questions |
| Passing Score | 70% |
| Exam Duration | 60 minutes |
Poka Yoke Certification Benefits
Higher Salary
With this renowned credential, aspirants earn higher salary packages when compared to non-certified professionals in the field
Individual accomplishments
Aspirants can look for higher career prospects at an early stage in their life with the most esteemed certification
Gain credibility
Owning the certification makes it easier to earn the trust and respect of professionals working in the same field
Rigorous study plan
The course content is prescribed as per the exam requirements, covering the necessary topics to ace the exam in the first attempt
Diverse job roles
Attaining the certification enhances the spirit of individuals to pursue diverse job roles in the organization
Sophisticated skillset
With this certification, individuals acquire refined skills and techniques required to play their part in an organization
Poka-Yoke Certification Curriculum
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Overview To Mistake-Proofing
Topics
- · What is mistake proofing or poka yoka?
- · How to find the source of mistakes
- · How to set a mistake-proofing mindset among your organization
- · Zero Quality Control (ZQC)
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Introduction
Topics
- · Basic functions of poka yoke
- · Poka yoke culture
- · Positive and negative cultures
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Daily Life Mistake-Proofing Solutions
Topics
- · Find examples of mistake-proofing around you
- · How to get ideas from them at work
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Defects And Costs
Topics
- · Importance of ZQC
- · Costs of defects
- · The 1-10-100 rule
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Reasons Behind Mistakes
Topics
- · You harvest what you planted
- · Importance of identifying root causes of mistakes
- · Common mistakes causing defects
- · Common defect categories
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Zero Defect Quality System (ZDQ)
Topics
- · Definition and concept
- · How ZDQ makes your work easier
- · How to achieve ZDQ
- · Components of ZDQ
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Principals Of Mistake-Proofing
Topics
- · Preventing mistakes
- · Minimizing the effects of mistakes after they are made
-
Mistake-Proofing Process
Topics
- · Process overview
- · FEMA analysis
- · Root Cause Analysis
- · Develop and implement mistake-proofing solutions
- · Control Plan
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Inspection vs. Mistake-Proofing
Topics
- · Concepts and backgrounds on inspection
- · Inspection’s limitations
- · “Self-check” inspection
- · “Successive-check” inspection
- · Prevention always better than detection
- · What You Need To Know To Start Mistake-Proofing
- · The language of mistake-proofing
- · The role of each team member in the mistake-proofing process
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Mistake-Proofing Tactics
Topics
- · The eight types of mistake-proofing solutions
- · How to select the approach suitable for you
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Mistake-Proofing Devices
Topics
- · Forced control devices
- · Shutdown devices
- · Warning devices
- · Sensory alert devices
Frequently Asked Questions
Why opt for Poka-Yoke Training in Malaysia?
Poka-Yoke Training in Malaysia will be highly valuable for individuals and professionals who want to get started or are working in the quality management field. They can use the Poka-Yoke Training to get a thorough understanding of the basics of Poka-Yoke and use them in practice to aid in the continuous improvement process of their organizations.
What will candidates gain after attending this Poka-Yoke Training and Certification Course in Malaysia?
Candidates will be able to use the teachings to avoid or eliminate errors in the business processes of their organization and promote long-term value-addition after attending this Poka-Yoke Training and Certification Course in Malaysia.
What are the prerequisites for enrolling in this Poka-Yoke Training Course in Malaysia?
There are no prerequisites for enrolling in this Poka-Yoke Training Course in Malaysia.
Who should go for this Poka-Yoke Certification and Training in Malaysia?
Quality management aspirants who want to gain a detailed comprehension of Poka-Yoke should go for this Poka-Yoke Certification and Training in Malaysia. Additionally, quality management practitioners who are already working in the quality management sector can opt for this training course to update their knowledge and skills in using Poka-Yoke in practice.
Does one benefit personally from Poka-Yoke Training in Malaysia?
After attending Poka-Yoke Training, one adopts continuous improvement in not just business domain but personal affairs, as well. Humans are bound to make mistakes. Having such approach to one’s endeavours really helps.
How effective is Poka-Yoke Training in preventing workplace mishaps?
It is really effective. Individuals having undergone Poka-Yoke Training can never ignore workplace safety. They are highly attentive towards it and ensure such probabilities don’t exist.
Do organizations recruit Poka-Yoke Trained individuals for preventing material wastage?
Poka-Yoke Trained professionals help in producing defect-free products. This ensures that no material is wasted during production which ultimately adds to an organization’s profitability.
Which areas demand Poka-Yoka Trained professionals?
Handoff steps in a production cycle mostly are in the need of Poka-Yoke professionals’ assistance. Besides, the detection of minor errors at the initial stage of processes also demand them.
Is Poka-Yoke Training in Malaysia essential for its implementation?
Organizations prefer Poka-Yoke Trained professionals over those who are untrained. From creating flowcharts to testing which error-proofing suits a process, one learns it all during training.
Who conducts the examination to earn the Poka-Yoke Certification in Malaysia?
We conduct the examination to earn the Poka-Yoke Certification in Malaysia.
When is the Poka-Yoke Examination conducted?
The Poka-Yoke Examination is conducted at the end of the one-day Poka-Yoke Training and Certification Course in Malaysia.
Does the Poka-Yoke Exam in Malaysia assess defect controlling skills?
Poka-Yoke Examination tests whether an individual is adept at preventing those defects from growing bigger to interrupt a functional process. It analyzes if one has substantial control over defects.
Is the Poka-Yoke Examination too tough?
Poka-Yoke Examination may be tough but after clearing it one can face the toughest of challenges at workplace. One must be well-versed in three methods of Poka-Yoke, namely, motion-step, fixed-value, and contact.
Does Poka-Yoke Examination in Malaysia evaluate worker safety expertise?
Lesser the number of workplace accidents, lesser will be the loss of time and money of the organization. This will lead to better performance of employees thereby, enhancing the productivity.
Why do organizations demand individuals who have cleared Poka-Yoke Examination?
Individuals who have cracked the Poka-Yoke Exam are considered adept at mistake proofing. Thus, organizations can rely on such employees for their overall benefit comprising productivity and profitability.
What is the function of Poka-Yoke?
Poka-Yoke helps organizations in creating conditions where mistakes do not happen. Thus, it supports Lean thinking by avoiding errors or reducing errors by detecting them at the earliest.
What certification is awarded to candidates after the completion of the Poka-Yoke Training in Malaysia?
Upon the successful completion of the Poka-Yoke Training in Malaysia, we award candidates with the course completion certificate adhered to the Quality Committee Standards.
What is the value of earning this Poka-Yoke Certification?
After earning this Poka-Yoke Certification in Malaysia, candidates can validate their knowledge and skills in error-proofing the business processes of their organization and attain product delivery success.
Does this Poka-Yoke Certification require renewal?
No. The Poka-Yoke Certification does not require renewal because it is valid for life.
Can one train other employees after acquiring Poka-Yoke Certification in Malaysia?
Poka-Yoke Certified individuals are skilled in training the organization’s entire staff. Thus, organizations save on training expenses by recruiting such certified professionals as their employees.
Can one access diverse industries by obtaining Poka-Yoke Certification in Malaysia?
A technique that makes business processes error-free is welcome everywhere. Therefore, it is natural for organizations across the globe to employ individuals possessing Poka-Yoke Certification.
Is Poka-Yoke Certification helpful for event organizers?
It certainly is. An event can turn into a disaster even at the slightest mistake in any of its stages. Poka-Yoke Certified individuals have the knowledge needed for strategizing it in a flawless manner.
Is error prevention the role of professionals holding Poka-Yoke Certification?
Poka-Yoke Certified professionals are relied upon for error prevention and smooth sailing of a project or production. They are adept at identifying defects before they can lead to undesirable outcomes.
Poka-Yoke Exam Procedure
PREPARE
Attend intense 1 day Poka-Yoke Training offered by Unichrone. Fulfil all the requirements specified by the Microsoft before the examination.
APPLY
Apply for the Poka-Yoke Certification Exam conducted by Unichrone. Choose the suitable date for the exam after paying the exam fees.
ACQUIRE
Get Poka-Yoke Certificate after clearing the exam. The Certificate has lifetime validity. No renewal needed.
What our customers say
Kenneth Beard
Project Manager
Very engaging course with real world context and wonderful examples. Helped to expand my knowledge as a direct result of it.
Tom Eeartman
Head-Supplier Management
Super awesome faculty! The best part of the training was lots of real time case studies and interactive sessions. Learnt many new concepts.
Pavit Kenth
Technical Director MCI Ltd
Interesting, Focused, Real life case studies. The material was a comprehensive presentation of Lean principles and Six Sigma.
Saad Alsheddi
Head Of Operations
Really interesting, a lot of knowledge about processes, in many areas and departments, helped to understand the subjects easily.
Jernej Hercog
Manager-Engineering Services
I opted for Instructor led Online Session. The training was very well executed. It was awesome and exceeded my expectations.
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Faculty and Mentors
Our certified and highly experienced trainers are handpicked from various industries to assist aspirants with practical insights into the field, thereby providing a comprehensive understanding of fundamentals and complex terminologies
1200+
Instructors
20+
Minimum Experience
100+
Session Expertise
- Importance of Poka-Yoke in quality management
- Basic functions of Poka-Yoke and its types
- Rules of Poka-Yoke and how to apply them in practice
Evade
Avoid errors
Catch
Identify mistakes immediately
Seal
Realize your accomplishments
Heighten
Intensify perquisites
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